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Mahonroy
10-19-2006, 06:41 PM
EDIT:
The site is now available to order kits if anyone wants them, plus there are some options as well, and I added the ability to go with a smaller intercooler as well if you want.
http://www.jattus.com/performance/intercooler1.htm
http://www.jattus.com/performance/intercooler2.htm

Ok got some pics of the intercooler kits (yes I powdercoated them):
Intercooler Kit #1 (turbo outlet pointing down)

http://www.jattus.com/Performance/intset1_2.jpg

http://www.jattus.com/Performance/intset1_3.jpg

http://www.jattus.com/Performance/intset1_1.jpg

http://www.jattus.com/Performance/intset1_4.jpg


Intercooler Kit #2 (turbo outlet pointing up)

http://www.jattus.com/Performance/intset2_2.jpg

http://www.jattus.com/Performance/intset2_3.jpg

http://www.jattus.com/Performance/intset2_1.jpg

http://www.jattus.com/Performance/intset2_4.jpg

These are actually available now, I am just figuring a price, options, and setting up the site so you can order through there, anyways let me know what you think.
Here are the links to the site that is still under construction:
http://www.jattus.com/Performance/intercooler1.htm
http://www.jattus.com/Performance/intercooler2.htm
-Matt

ORIGINAL POST:

Hello,
I have recently been making various intercooler setups for different cars and was going to produce a couple different setups for elantras. I was mostly seeing if there is any interest in these or suggestions. Mostly on my spare time I am building stuff, so thought it would be a good idea!

Anyways first I was wanting to produce 2 different kinds of intercooler kits.

First kit was going to be a front mount intercooler kit which comes with the following:

• 2.00" mandrel bent 6061 aluminum charge pipes
• 11x Hose Clamps
• 3x 2.00" coupler - 4ply silicone
• 2x 2.00" to 3" reducer - 4ply silicone
• (24.5 X 12 X 3) Intercooler with 3 inch inlet/outlet (same as mine)
• All mounting brackets and bolts for intercooler

A little extra for a BOV flange welded on to the charge pipes.
A little extra for pipes to be powder coated (so far have black, chrome, anodized red, and clear coat)
Also can make out of aluminized steel to decrease the cost a bit. Basically an intercooler setup made out of aluminum compared to steel decreases the weight of the entire setup by around 25 pounds.

What I listed above I would sell for $900 plus shipping.

Application consists of an upgrade from alpines setup, or if you are doing a DIY turbo setup the intercooler kit would fit as well. All that is required for installation is to grind holes in the metal that is on the left and right of the radiator large enough for the charge pipes to pass through, pull out the stock overflow tank and just go to checkers and buy an overflow tank (I can give you the part number and stuff if needed, plus its only like 5 bucks) and install that in the area infront of the passenger side strut tower. The only other step is to cut the hood support bracket that is infront of the radiator so that the intercooler fits underneith it, then the intercooler bracket will bolt onto that, then drill 2x holes underneith on the lip and bolt the bottom of the intercooler down. This way the intercooler will be properly mounted as well as giving the same hood support. If you have ABS brakes that don't allow you to mount an overflow tank there, there are several other locations to mount one. Basically this is a similar setup to the one I made for my car, and can support a decent amount of power.



Second Kit was going to be a side mount intercooler setup, which would consist of the following:

• 2.00" mandrel bent 6061 aluminum charge pipes
• Hose Clamps
• 4ply silicone couplers/reducers
• Sidemount intercooler (mounts in fenderwell)
• All mounting brackets and bolts for intercooler

The main benifit with this setup is that you don't have to modify as much stuff on your vehicle to install the setup, it is a more bolt on kit. The downside is that you could no longer have a cold air intake in that location, but I can produce a intake that can be used with this setup as well if needed.

This side mount intercooler setup would also go for $900 plus shipping.

The same things apply, such as being made of aluminized steel, powdercoating, and BOV flanges being welded.

Application consists of an upgrade from alpines setup, or if you are doing a DIY turbo setup the intercooler kit would fit as well.

Also these intercooler kits were intended on mounting to an elbo which basically leads to the TB, I was going to produce an elbo, or a 5th injector elbo as well for people who are doing there own turbo setup, and not upgrading from a different setup.


So was basically seeing what you all thought of this, and if there is any interests in these types of intercooler kits, because there aren't too many options out there so trying to add in some more, and to keep myself busy as well :D I will also put these up on my website w/ pics and installation steps as products so you could buy there.

toymachine566
10-20-2006, 03:15 PM
you know about me already ;)

if your gonna be around, i'll try to give you a call tonight.

free bump :D

Mahonroy
10-22-2006, 04:03 PM
Hey sorry I missed your call, I am free pretty much all day today just working in the garage...

Anyways almost done with the prototypes for the FMIC setup, I will post pictures of the intercooler kit when its done. Also going to be a FMIC available for a turbo with the compressor pointing upwards, so will post pictures of that FMIC setup as well...

Keyan
10-22-2006, 07:04 PM
I am interested in the front mount setup, i am going to try and get alpine to sell me a kit without piping.

I'll keep in touch :)

midnighted
10-22-2006, 10:24 PM
is it possible to make just the piping. i have an 05 4cyl tiburon. would it fit?

Mahonroy
10-23-2006, 04:56 PM
Hey midnighted, are you refering to just the piping w/ nothing else (e.g. intercooler, couplers, brackets/bolts, etc.)?

Yeah Keyan let me know, I finished the pipes today for the FMIC setup and they came out really good actually, going to try and get some pictures soon.

Keyan
10-23-2006, 10:58 PM
pictures would be splendid :)

midnighted
10-23-2006, 11:05 PM
yeah, my s/n is R3AP3R on newtib. just the piping, id imagine that the engine bays would be somewhat similar

Beta2cvvt
10-24-2006, 01:33 PM
Hi Mahonroy,

Any idea where I can get this overflow tank you mention online?

"buy an overflow tank (I can give you the part number and stuff if needed, plus its only like 5 bucks) and install that in the area infront of the passenger side strut tower."

James

Mahonroy
10-24-2006, 02:43 PM
Yeah sorry about that I did get your PM about the overflow tank. Basically you go into a checkers and they have only 2 choices. You want the one that looks like this: http://www.partsamerica.com/ProductDetail.aspx?categorycode=3052&mfrcode=IDN&mfrpartnumber=MCR3

The box may be a different color but its the same one. Says its 10 bucks on the internet but its deffinetly around like 5 from the store. My box says interdynamics made it, and its a 1.5 qt capacity.

Here is what I did with it:

http://www.jattus.com/Performance/inter1.jpg

http://www.jattus.com/Performance/inter2.jpg

But there are a million different ways to mount it.

Rystibby04
10-24-2006, 03:07 PM
haha reminds me of my overflow bottle lol

Beta2cvvt
10-26-2006, 08:40 AM
Yeah sorry about that I did get your PM about the overflow tank. Basically you go into a checkers and they have only 2 choices. You want the one that looks like this: http://www.partsamerica.com/ProductDetail.aspx?categorycode=3052&mfrcode=IDN&mfrpartnumber=MCR3

The box may be a different color but its the same one. Says its 10 bucks on the internet but its deffinetly around like 5 from the store. My box says interdynamics made it, and its a 1.5 qt capacity.

Here is what I did with it:

http://www.jattus.com/Performance/inter1.jpg

http://www.jattus.com/Performance/inter2.jpg

But there are a million different ways to mount it.

The online shop dont allow me to purchase cause I'm not from States. Do you mind helping me get 2 sets and shipping over to Singapore for me? I'll paypal the total cost plus your petrol to purchase. Thanks!

James

Mahonroy
11-04-2006, 07:09 PM
Yeah I can help you out Beta2cvvt, sorry forgot!

UPDATE:
Got some pics, look at the first post for them and more info

KeWLKaT
11-04-2006, 07:14 PM
DUDE, one thing:

For people like me with the goddam ABS, that spot is occupied by the control module.

I STILL am looking for a good option for the overflow tank, I thought I had it but I was wrong.

Keyan
11-04-2006, 07:19 PM
goddamn those kits look good. makes me want this stuff bad. very bad :)

I may talk to alpine sooner than later. hmmm.

toymachine566
11-04-2006, 07:20 PM
awsome Matt
the kits are sexy :D

Rystibby04
11-05-2006, 07:07 PM
you should spend the $$ and get the good clamps though....reg. ones will ruin the silcone and they can blow off easy...

Mahonroy
11-06-2006, 07:54 PM
you should spend the $$ and get the good clamps though....reg. ones will ruin the silcone and they can blow off easy...

That could be an option w/ the package as well...

only1db
11-07-2006, 08:15 PM
is that intercooler a little big for low boost apps....have you checked how much boost is lost due to the intercooler??

to be honest that intercooler is IMO too big for anything under 15psi...its just not effecient enough...but feel free to correct...i may have overlooked something.

Mahonroy
11-08-2006, 06:10 PM
I chose a larger intercooler for several reasons. One its good enough to support a decent amount of power, like around 400, so you wont have to upgrade it again when anyone decides they want more power. Also the elantra doesn't have the best airflow over that area so the larger one provides more of the intercooler to be exposed in the confining space.

I was running 10 psi before I had an intercooler. After I added in the intercooler I didn't experience any noticable pressure drop, added lag, etc. Just runs a lot better!

Mahonroy
11-09-2006, 03:56 AM
I was also considering exploring the idea of making smaller coolant overflow tanks (out of steel thats been powdercoated, aluminum, whatever) that would go in the same location, just not as long (so the pipes could pass underneith the bottle) then just make a different mounting solution for it, that way you could use that overflow tank if you have ABS...

only1db
11-09-2006, 09:34 AM
^ that would be a good idea...although finding a spot wouldnt be that hard...

back to the size...for the xd2 that is an issue being as the front bumber extends down infront of it...but like kewlkat's xd (and mine for that matter) there is plenty of air to cool it down...is there any way to get a smaller FMIC...

Mahonroy
11-10-2006, 06:01 PM
There shouldn't be a problem with including a smaller intercooler if anyone wanted one at all...

toymachine566
11-13-2006, 08:44 PM
Got my IC kit today from Matt.....

The kit looks soooooo sexy in person. The powdercoating is perfect, welds are flawless, great packaging, even the pipes are labeled to help shave some time on putting everything together.

.....and a pic of my son getting a hold of some couplers lol :D

Beta2cvvt
11-14-2006, 09:07 AM
I was also considering exploring the idea of making smaller coolant overflow tanks (out of steel thats been powdercoated, aluminum, whatever) that would go in the same location, just not as long (so the pipes could pass underneith the bottle) then just make a different mounting solution for it, that way you could use that overflow tank if you have ABS...

Please keep me informed via pm if you have the smaller coolant overflow tanks for sale. I want to be the first few to get it. I want it powercoated in samco blue or polished aluminium. Thanks!

Need some help to purchase an cheap ebay item, posted it on the thread. It will be great if you can help me out on that too. Appreciate it :-)

James

Mahonroy
11-17-2006, 08:13 PM
Ok its all up and running so anyone can order kits now through the website if you want to:
http://www.jattus.com/performance/intercooler1.htm
http://www.jattus.com/performance/intercooler2.htm

I also added an option to go with a smaller intercooler as well for anyone who wants one.

Mahonroy
12-05-2006, 02:53 PM
Got this going on: http://www.elantraxd.com/forums/showthread.php?p=261227#post261227

Basically trying to get more overhead, so if anyone wants a kit, you can get $100 dollars knocked off until the 23rd of this month.

05xd
01-07-2007, 08:48 PM
Im on this in the next couple of weeks for sure ;)